Implementation of dealer Management system in an earth moving and Construction Equipment Manufacturing Company
Shashank B. N.*, Sharath Kumar K. M., Santosh Kumar Singh
Department of Management Studies, M. S. Ramaiah University of Applied Sciences, Bengaluru- 560 054, India.
*Corresponding Author E-mail: shashankstays@gmail.com
ABSTRACT:
Modern industrial world has become more competent in terms of making profit and business development. Other than profits, business companies in the modern days have started to concentrate more on the touch points of the Customer’s perception in selecting a product. In particular, manufacturing companies pertaining to earth moving and construction equipment have expressed deep interest in providing service for their products. In order to manage all the service operations, efficient and reliable systems are needed. Hence, there is a huge scope to manage customer service operations through new and innovative solutions for a lesser cost. There is also a huge requirement in designing and implementing such systems especially in earth moving and construction equipment manufacturing firms. This research study includes analysis of existing system through secondary data. Secondly, analysis of value added activities and non-value added activities is carried out to plot a Value Stream Mapping to identify wastes in the system. In order to collect the primary data, a questionnaire is designed considering important variables to implement Dealer Management System (DMS) through literature review. The variables that are considered include service operations, service related cost, customer service quality and resource utilization. The data obtained from the questionnaire is analysed using Smart Partial Least Square (PLS) and Statistical Package for Social Sciences (SPSS) tools to validate the reliability of the questionnaire and impact of each variables in implementing DMS. From the results attained, an optimal conceptual model is constructed. Further, the model is validated and verified using hypothesis testing. Waste in the conventional service method is more with a total lead-time of 6.8 days minimum. The time in waste activities can be reduced by incorporating the innovative features present in DMS. Secondly, variables related to resource utilization has very less impact and contribute towards the implementation of DMS. It is also validated through the hypothesis testing where, null hypothesis is accepted in resource utilization variable’s hypothesis but alternate hypothesis is accepted in other two variables, service related cost and customer service quality that are considered. Therefore, it is found that the resource utilization variable has a less impact in preparing a model for implementation of DMS whereas, variables related to service related cost and customer service quality has a major impact in preparing a validated model for implementation of DMS in earth moving and construction equipment manufacturing companies.
KEYWORDS: Value Stream Mapping, Total Lead Time, Smart Partial Least Square, Resource Utilization, Service operations.
INTRODUCTION:
In the modern era, Information Technology (IT) has penetrated in almost all fields of science, commerce and management. Drastic change in the adoption of IT in service retail industry is reported in common1.In an earth moving and construction equipment manufacturing company, the two main sectors of the retail industry are sales and after sales. In normal terms, the two divisions of the automotive retail sector are basically sales of the product and service that is provided by the retail for the same product that is sold1, 2. This has led to introduction of the dealerships in the automotive industries in 1890s. In order to expand the business in different regions of the country rather than being restricted to a particular state or a region, these dealerships helped the companies to expand and increase the business in a positive way3.Then there is a need for the management of these dealers who are located in different regions of the country. As the dealerships increased, the businesses started to spread across different countries as well as the brand names became famous3. To manage and run the dealerships in a smooth and efficient way, Dealer Management System (DMS) started getting a research direction came. DMS played a major role in managing operation from high level to low level in an easy way. There is a need of data pertaining to handling vehicles, store and inventory management. These were the basic operations where DMS provided solutions for the companies which are in need of it4. The functionality of DMS actually varied in a very large aspect. However, the basic function the DMS is used in a larger extent relates to follow up with customer after the purchase of the vehicle. The aftermarket activities are in huge numbers and the service operation performed on a vehicle are also drastically increasing. In order to manage all the operations and keep a track on all these service activities, DMS is used extensively5. Then the definition for the service of the vehicles started to report in a different way. Service fulfilment always included mobility of field service (infield, outfield), and reverse logistics. These features started to play a major role in designing DMS than that of features related to handle operations in service divisions of dealerships6. Most of the systems are now being used as a cloud server instead of the traditional servers, which are more error and damage bound. The system will always have more advantage in terms of easy to use and easy to access as well. The main advantage from the proposed DMS model deals with any type of data that can be accessed from anywhere without any location or geographical barrier. In particular, the Cloud based field service management is an effective tool to manage service because of which OEMs are drifting towards it7. This system helps in removing wastes in the process and reduces the service lead time in drastically. Service operations cost and customer service quality are the two main factors that are used to model the implementation of DMS. With the effective use of DMS and implementing it in service operations, there will be significant decrease in travel costs and communication costs in turn reducing the total costs in management of service operations.
LITERATURE REVIEW:
The concept of DMS came in to existence due to the involvement of IT management in the aftermarket operations of an Original Equipment Manufacturers (OEM). Initially, the need for management of dealerships is not only restricted to automotive industry8. Service oriented softwares for earth moving and construction equipment manufacturing companies needed more of this type of IT involvement in their vehicle service management. This is because most of the services of the huge equipment is conducted on site. The need in this industry grew significantly because of this main reason. Thus, there is a huge requirement in software solutions for management of dealers and their service process in this part of automotive domain. The dealers needed systems to get a competitive business advantage in the market and to retaining customers9.It is also applicable for each industry, which use to operate sales and service through retail chain. However, the use of IT in aftermarket is limited in India9. Since, the definition of customer satisfaction was not broadened to aftermarket operations. Initially, it is only restricted to buying experience of customers. However, satisfaction in terms of aftermarket operations and their experience with aftermarket solutions from the companies started gaining momentum10. It is also found that Computer Aided Sales Process (CASP) had a huge impact on increasing the sales in the automotive sector8. The major part of the automobile industry is defined to be the car manufacturing companies. It is one of the most beneficial sector of automotive industry, which provides people with safe, quick and easy way of transport solution. The car manufacturing industry is growing in a very rapid rate and produce as well as sell good volumes compared to other automotive industries. It is found that DMS has very good application in the automotive sector and will be an effective tool to manage the operations related to car sales as well as services given to the customer after the sale of the vehicle11. This is applicable to the earth moving and construction equipment as well. The need and demand of customers, determine the fluctuation in the market. These changes alter the need in the system to develop the changes as well. These changes are entirely dependent upon the market need and customers drift towards certain type of a service. There shall be constant change in the design of the DMS to improve the efficiency in operation as well as improve customer satisfaction on a positive note12. The basic working of the DMS is to provide efficient solution to the dealers in order to manage their day to day operation effectively. In order to implement DMS, a basic comprehension of the service operations is necessary. This involves too much of time and effort to understand the needs for which the DMS has to be designed for the client. In the modern era, customer has different demands. In order to fulfill those demands, dealers are considering cost to invest in a single platform. The customers are fine with different modules in the application for different operations4. Even with the knowledge about the operations while designing a DMS, there should always be a foresight in the business. The possible developments in the industry has to be considered so that the lifecycle of the system in use can adapt easily to the changing needs. For that to happen, there must be a continuous development and updation of the system must be carried out. System must be designed in such a way that constant updates in regular intervals can be performed easily. At any point of time, an end user should not feel that the system they are using is outdated and difficult to carry on with the operations5.
On the other hand, value added activities are those activities that absorb resources for the processes but creates more value from the goods produced or the service provided for the customer. Non-value added activities are those activities which absorbs resources for the processes but do not create any value from the goods produced or the service provided to the customer13.
Statistical Package for Social Sciences (SPSS) software is a basic tool to conduct the data analysis of the data obtained from the empirical study that is conducted during the research. In the research, the reliability of the questionnaire is found out using SPSS software considering Cronbach’s Alpha16 as the basic benchmark to test the reliability14.
Smart Partial Least Square (PLS) software is used to build Structural Equation Modelling (SEM) or in general, it is called as the conceptual modelling. The modelling is carried out according to the dependent and the independent variables that are considered in the empirical study. In addition, smart PLS software gives us an insight on how the proposed model’s validity varies in case each variable is removed and used again in the model creation. The smart PLS software is also used to conduct the data analysis in this research15.
PROBLEM DEFINITION AND FORMULATION:
In order to analyze the factors that are responsible for the implementation of DMS in an earth moving and construction equipment manufacturing, the proposed research is based on the following identified gaps:
· Limited information about the overall effect in sales, service as well as spares management of DMS collectively2
· Lack of DMS related papers backed with proper explanation about its importance in Indian automotive market with respect to earth moving and construction equipment manufacturing company5
· Scarcity of complete paper on effect of DMS on operations carried out in a dealer end in an automobile sector4
· Papers lack in giving an insight about the field service management in Indian Automobile industry7
· There is a visible compromise in number of papers related to usage of DMS in earth moving and construction equipment manufacturing companies11
AIM AND OBJECTIVES:
Implementation of Dealer Management System in an Earth moving and construction equipment manufacturing company in India from operations perspective
The above aim can be accomplished through the following objectives:
· To identify and analyze the existing practices of DMS
· To prepare a value stream mapping for capturing value added and non-value added activities
· To conduct an empirical study to identify critical factors for modelling DMS from operations perspective
· To prepare a conceptual model for Dealer Management System and to analyze the conceptual model in operations perspective
· To verify and validate the conceptual model for the DMS using hypothesis testing
SCOPE OF PRESENT INVESTIGATION:
The study is carried out in a DMS designing and implementation company. This is an organization where their product called as Quest-DMS who implement DMS to their clients based on their needs. The company has variety of modules in DMS which is implemented in different regions of India. Further, the company have major clients in an earth moving and construction equipment manufacturing companies. The secondary data is obtained for the research purpose to depict the working of the DMS and to conduct an empirical study for identifying factors for modelling DMS.
METHODOLOGY:
In order to study the existing system of DMS, the secondary data from a company that design and implement DMS in earth moving and constructions equipment manufacturing company and literature review are considered for research. The Value Stream Mapping (VSM) is prepared analyzing the secondary data information as well as primary data for the conventional field service process. Also by using lean principles, the VSM is analyzed to identify value added or non-value added activities. In order to identify critical factors and carryout empirical study, a questionnaire is formulated using the important variables from literature and interactions with industry experts that are needed to design and implement DMS by using Google forms and the basic analysis are performed through excel solver. In order to model the DMS, tools like SPSS and smart PLS are used. To verify and validate the model, hypothesis testing is conducted using the t-test from smart PLS software. Finally, the results obtained from the objectives are interpreted and concluded.
HYPOTHESIS FORMULATION:
Hypothesis 1-To find the effect of customer service quality on service operations
H0-Service operations are not affected by customer service quality
H1-Service operations are affected by customer service quality
Hypothesis 2- To find the effect of resource utilization on service operations
H0-Service operations are not affected by resource utilization
H1-Service operations are affected by resource utilization
Hypothesis 3- To find the effect of service related cost on service operations
H0-Service operations are not affected by service related cost
H1-Service operations are affected by service related cost
DATA ANALYSIS AND PROBLEM SOLVING:
DMS application is designed and developed to manage parts and service operations across various domains/sectors. Different sectors where the Quest DMS has its applications are listed below:
· Construction equipment
· Earth moving equipment
· Industrial machines
· Wind mills
· Trucks
· Tractors
· Escalators
· Generators
· Gauging machines
Quest DMS consists of various modules to provide end-to-end solutions to the customers. Their solution has a wide application as the whole process is considered. Customer centric solutions are also provided in a large way and customization for different clients with respect to the DMS and its features are being deployed. Different modules of the Quest DMS are as stated below:
· Help desk
· Parts module
· Service module
· Sales module
· Customer Portal
· Job card planning
· Time management
· Tools management
Analysis of the different modules in Quest DMS is carried out mainly based on:
· Usage
Fig. 1: Usage of Quest DMS in percentage
Figure 1 depicts the usage of the DMS as different modules. The major finding revealed that, 48% of the companies use service module as their major use of DMS.
· Customer base:
Fig. 2: Customer base per centage
The above figure depicts the customer base of DMS is higher in construction equipment and earth moving equipment manufacturing companies. 67% of the companies are from construction equipment and earth moving equipment manufacturing companies. Moreover, the advantages with Quest DMS Field Service Management module are as listed below:
· User friendly
· Bird’s Eye View
· Complimentary customer portal
· Mobile co ordination
· Customer Service
· Improved tracking
· Business rules flexibility
· Avoid double data entries
In order to explain the flow of customer enquiry regarding service of product in earth moving and construction equipment manufacturing industry, the VSM is prepared. VSM provides an insight to find out the non-operational time that is considered as waste in the process. In this study, VSM is carried out in the context of a typical dealer with a traditional ERP system in managing the service of the products. Moreover, Quest DMS has features that can actually reduce the time spent in non-value added service (waste) and convert it to value added service. This enhances the service efficiency and increase in customer satisfaction.
In the below VSM, the boxes that are indicated with green colour are defined as the operation in the field service and the boxes in the blue relate to the amount of operation time that is taken by each operation in the service process. The boxes in brown represents the time that is being wasted in the conventional service process that is followed without the use of Quest DMS. The conventional process may use an outdated ERP or simple tools like operation tracker using Microsoft excel or handwritten spreadsheets.
Fig. 3: Value stream mapping of a conventional service process
Based on results and discussion on VSM on the Conventional Service Process:
The total cycle time of the process is found to be:
Average time for the service work= (2+10)/2= 6hrs
Sum of operation times of each process (Cycle Time) = 12 hrs
Lead time for the process is found to be:
Average time of transition between parts inventory and service= (48+240)/2=144 hrs
Sum of transition times between operations (Waste) =153 hrs
Sum of transition times between operations (Waste) + sum of operation times of each process = 153+12 =165 hrs=6.8 days
Lead time = 165 hrs = 6.8 days
Features in DMS, which Reduces Waste in the Process:
The strategic importance of field service delivery as a driver of customer satisfaction and brand reputation are confirmed in the research report, ‘The Road Ahead - The Future of Field Service Delivery’7. Field-based employees, whose potential as brand ambassadors are unnoticed, now, being rightly recognized as the new frontline in customer service. Decision makers are suffering from data overload in their attempts to operate the most efficient workforces and fleets on the road. Moreover, decision makers need a high-level trends and benchmarking, not a mass of information6. But, analytical tools allow companies to not only extract rich, meaningful data from its various solutions, but also ensures that key stakeholders obtain that information in salient, relevant reports and snapshot. DMS field service module consists of list of features that have a huge amount of impact in reducing wastes among the service processes. Some of main features are listed down below:
· Job card wise activity updating by SMS or application
· Scheduling of engineers as well as tool
· Allocation of service engineers based on operations
· Easy tracking of the requested part status
· Reclaim and claim settlement options
· Options for credit note and debit note creation
· Life cycles of parts indication in the application directly
· Parts replacement recommendation for the next service
· If the process of conversion of enquiry to preparation of job card takes more than 6 hrs automatic mails to MD of the service centre will be sent
Considering these features in the service processes, scope for reduction in the non-value added activities that are present in the conventional practices for field service in a larger extent in looked. An empirical study to identify critical factors is attempted in the this study.
Different sections framed were based on the variables considered in the design of questionnaire as below:
Fig. 4: Variables identified for empirical study
Reliability of the Questionnaire:
Reliability is measured with Cronbach’s alpha factor. If the value of the Cronbach’s alpha is greater than 0.70, reliability of the questionnaire is deemed as better. If the value of Cronbach’s alpha is more than 0.80, reliability of the questionnaire is good and if the Cronbach’s alpha value is more in the 0.90, reliability of the questionnaire is best16. When the data obtained from the questionnaire is analyzed for reliability using SPSS software, it was found that the Cronbach’s alpha value is 0.928. Reliability of the questionnaire used for the research study is statistically significant.
Statistical data analysis gives an insight about the basic statistical data values such as mean, median, range, and first quartile value, third quartile value, minimum and maximum.
Table 1: Statistical descriptive data from questionnaire
Service operation |
Service related cost |
Customer service quality |
Resource utilization |
|
Mean |
11 |
10.2 |
10.2 |
10.4 |
Range |
27 |
32 |
32 |
25 |
Minimum |
0 |
0 |
0 |
1 |
Q1 |
5 |
5 |
4 |
6 |
Median |
6 |
5 |
6 |
7 |
Q3 |
17 |
9 |
9 |
12 |
Maximum |
27 |
32 |
32 |
26 |
The questionnaire is formulated using the Google forms and the data from the Google forms are interpreted with the below diagrams
Fig. 5: Results on service related tracking
The above figure shows that 74.50% of the respondents opined that an application to track the service related activities is warranted
Fig. 6: Results on service remainder initiation
Similarly, fig. 6 depicts that 74.50% of the respondents inferred that an application to initiate the service related remainders is appreciated
Fig. 7: Results on decrease in communication cost
The above figure explains that 60.80% of the respondents strongly agree that there is decrease in the communication costs using DMS to manage the service operations
Fig. 8: Results on decrease in travel cost
The above figure explains that 60.80% of the respondents strongly agree that there is decrease in Travel costs using DMS to manage the service operations. It is also found that deeper analysis of the questionnaire who have ERP to track service related activities have less hold control on resource utilization.
In order to prepare a Conceptual Model for DMS and analyze the variable, a relationship model to find out the effectiveness of each variables that are used to design and implement DMS in the industry are explored. The variables are however classified as independent variables and dependent variables. In this case, there is one dependent variable and three independent variables. The model is conceptualized in the PLS software using the dependency status.
Fig. 9: Conceptual model 1 considering 3 independent variables
There are two analysis that are run in PLS software on this model, which are listed below:
· PLS algorithm
· Bootstrapping
After running the two analysis respectively, the models are represented with certain elemental values and the model is shown below.
Fig. 10: Results on analysis of conceptual model 1 considering 3 independent variables
After the above analysis is run in the PLS software, it is found that the variable resource utilization has values of ‘p’ and ‘β’ that are actually contributing in an insignificant way having p value as 0.598 and β value is 0528. Therefore, there may be a possible positive development in the model if that variable is not considered in the model creation. Preparation of conceptual model by not considering the resource utilization variable for model construction may give a model which is more optimal for design and implementation of DMS.
Fig. 11: Conceptual model 2 considering 2 independent variables with highest contribution
The model behavior towards the loading of the questions under variable service related cost and customer service quality are analysed. The model after without considering the resource utilization variable is as shown below:
Fig. 12: Results on analysis of conceptual model 2 independent variables with highest contribution
It is observed that there is a huge drift in the p values as well as β values in the model and all the values adhere to the standard values of p and β. Standard value of p being 0.05 and standard value of β being the value greater than 1. By boot strapping analysis and comparison of R2 values with and without resource utilization variable, it is found that there is a slight decrease in the value of R2.
Results and Discussion on Analysis of Conceptual Model to Implement DMS:
The below figure shows the comparison of p values of service related costs variable, customer service quality variable and resource utilization variable. The resource utilization variable has a p value which is much above the standard value of 0.05
Fig. 13: Comparison of P values of independent variables
Fig. 14: Comparison of Beta values of independent variables
The above figure depicts the comparison of β values of the variables. It is observed that the β value of the resource utilization is quite less compared to other two variables. That indicatively states that the resource utilization has lesser impact on the dependent variable
Fig. 15: R square value shift in models with and without resource utilization variable
Figure 15 indicates the shift in the R2 values that is plotted for the conceptual model with resource utilization and without resource utilization variable.
Verification and Validation of the proposed conceptual model:
To verify and validate the proposed conceptual model, the Hypothesis testing is conducted on the variables. Considering the ‘p’ and ‘β’ values of each variable that was observed after bootstrapping and PLS algorithm attained using smart PLS software, variables have lesser contribution to the construction of model warranting for in depth research. Figure16 indicates the dependency of individual variables on each other. In summary, the hypothesis test is conducted to validate the proposed model.
Fig. 16: Hypothesis formulation
The results from the hypothesis test are interpreted whether to consider null or alternate hypothesis. Hypothesis is framed against each independent variable as null hypothesis and alternate hypothesis. The ‘p’ and ‘β’ values are compared against their standard values to decide whether the conceptual model is validated through the impact of the independent variables on dependent variables.
Table 2: Table showing results of hypothesis testing
Dependent construct |
Hypothesis |
p and β values |
Inference |
Customer service quality |
H0 = Service operations are not affected by customer quality H1 =Service operations are affected by customer quality |
P=0.038 β=2.078 |
H1 is accepted, hence Customer Service Quality affects Service operations |
Resource Utilization |
H0 = Service operations are not affected by Resource utilization H1 = Service operations are affected by Resource utilization |
P=0.598 β=0.528 |
H0 is accepted, hence Resource utilization affects service operations |
Service related cost |
H0 = Service operations are not affected by service related cost H1 = Service operations are affected by service related cost |
P=0.034 β=2.216 |
H1 is accepted, hence Service related cost affects service operations |
From the above table, the results can be summarized as:
· Customer service quality: H1 is accepted
Service operations are affected by customer service quality
· Resource utilization: H0 is accepted
Service operations are not affected by Resource utilization
· Service related cost: H1 is accepted
Service operations are affected by Service related cost
Considering values of β there is a lesser effect of resource utilization on service operations, other variables have a much significant effect on service operations
CONCLUSIONS:
The major outcomes and conclusions from the study include that Quest DMS is an effective tool in providing the aftermarket solutions for service operations. In addition, value stream mapping gives an insight on the amount of non-value added activities that are created in a conventional service process. The empirical study provides an industry opinion in terms of variables to be considered for implementation. Analysis of the questionnaire provides information on effectiveness of each Independent variables on Dependent variable. Finally the Hypothesis testing verifies and validates the relationship of variables derived from analysis. It is found that resource utilization had least impact in modelling implementation of DMS compared to service related cost and customer service quality variables. From this it is depicted that service related cost and customer service quality variables are important variables to be considered while modelling DMS.
Future Directions:
Identified point for the further study can be taken forward by considering from operation’s perspective. There is a huge gap on the effect of resource utilization in service operation to implement DMS. Overall DMS application by the selected company as a whole can be considered for further study. Also, business aspects in implementation can be a research topic to explore further. Finally, comparative study on the use of DMS and ERP can be done in a very broader sense and researched further.
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Received on 23.08.2019 Modified on 26.09.2019
Accepted on 30.10.2019 ©A&V Publications All right reserved
Asian Journal of Management. 2019; 10(4):321-329.
DOI: 10.5958/2321-5763.2019.00048.9